Blasting inspection procedure. • Compressed air cleanliness.

Blasting inspection procedure. Most of this you Blasting, Painting and Rectification Procedure | Method Statement SCOPE: This procedure covers AK and Partners procedural process for surface preparation and painting as per applicable standards of Saudi Aramco, especially, 12-SAMSS-007, SAES-H-100, SAES-H-001, SAES-H-101 and customer’s project specification and applicable international standards, as stipulated in the contractual agreement Inspection Reports 100% All Lifting Lugs QA Inspector D D D Skid Base Blasting Supplier Procedure Supplier Procedure/ GE Specs Inspection Reports 100% QA Inspector W D Paint/ Preservation Supplier Procedure GE Spec Inspection Reports 100% Total DFT 7. Apr 1, 2012 · Shot blasting is the most common process found in foundry wherein stuck sand on casting surface is cleaned with help high velocity spherical pallets of steel called shot Blasting involves number 1. Painting application will follow Inspection Preparation Procedures Whether you are working directly for the owner or working for an inspection company, the inspection work should begin prior to the job. Adjust the blasting pressure and nozzle angle to achieve the desired surface finish without causing damage to the workpiece. 7. If an ISO standard is referenced in a coating specification and we assume equivalency to ASTM or SSPC/NACE (and vice versa), we may be inspecting and documenting incorrectly. PROGRAM OBJECTIVES: After watching the program, the participant will be able to explain the following: Dec 13, 2023 · This person is held accountable for completing all tasks associated with these activities. Blasting and Painting Procedure 1. Inspect daily the general condition of the compressor, hoses and shot blasting pot before operation. All abrasive blasting equipment will be inspected at the start of each shift for any breaks in the hoses, lose fittings and wear in the nozzle or safety controller. Each coat of This document outlines procedures for blasting and painting fabricated service platforms. Coating Types 3. Blast Key non-programmable key used in conjunction with the Blaster 400 Blaster/Lead Blaster The person in charge of the blast. Mineral & Slag Abrasives : January 2015, ed. Blast map and area : A responsible FCX e mployee will verify that the blast plan map accurately represents the blast pattern in the field (i. As well as a visual inspection to assess the cleanliness of a surface (using Pictorial Standards), it is possible to measure/assess the surface profile achieved during the blasting operation and to test the surface of the substrate for non-visible contaminants such as chloride, sulphate or nitrate ions. Stages of inspection are as follows: A. 9. Primer application, C. 10. 94 (a) Abrasive blasting, and other safety information to guide you in safe abrasive blasting operations. 2. Blast Foreman The Supervisor who is responsible for ensuring that the blasting procedure is executed. I . • Compressed air cleanliness. 0 mils QA Inspector WD 1 Fabricate Skid Base Supplier Name Inspection & Test Plan (ITP Nov 20, 1986 · limited to, electric blasting caps of instantaneous and delay types< blasting caps for use with safety fuse and detonating cord delay connectors. Maintain good communication with co-worker throughout the blasting process. HIRA/MINING/06 Environment - Nil 2 Entering the blasting face Quality – i)Fall of ground soon after blasting blasting will be judged and accordingly proceeded to the spot. Standard Surfaces Photographs 5. The procedures are to ensure blasting and painting conform to Petronas May 11, 2015 · Compressor and shot blasting pot must comply with the manufactures specifications. Page AE/PV/WI-02 0 1 of 6 Date 24-05-2017 PROCEDURE FOR BLAS 3,342 267 451KB Read more BLASTING AND PAINTING WORK Jun 24, 2022 · To begin with, we need to know that blasting equipment includes an air compressor, air supply hose, abrasive blaster, blast hose, and blast nozzle. Additionally, a thorough inspection of new blasting sites is necessary for hazards and environmental impacts. Inspect breathing equipment. BlastOne. Rev. NDT Procedure No: TNE-DOC-MPT-04 Rev ‘0’ TRINITY NDT® An ISO 9001:2008 Certified Company This document is a blasting and painting inspection report template containing information on surface preparation activities, primer, intermediate, and final coatings applied to structures. In particular, following stage-wise inspection will be performed and contractor shall offer the work for inspection and approval of every stage before proceeding with the next stage. If older than 6 months, contact DMR to see if acceptable. 2 One of the most basic forms of blasting defence and safety is a blasting checklist. 1. If the nozzle's orifice size has increased by 1/16 inches, plan for its replacement. Surface preparation standards provide a basis for a service level agreement between blasters, contractors, inspectors and project owners. 0 SAFETY PRECAUATIONS: The following Safety Precautions shall be taken during blasting and painting activities. This document outlines procedures for blasting and painting steel materials. It also covers handling of painted materials, disposition of inspected items, repair of damaged coatings, and conducting test panel paint trials No other person except the blasting crew member will be allowed in the blasted site. 00 – 65. e. Inspect all blasting equipment. NDT Procedure for Magnetic Particle Inspection A Nondestructive testing (NDT) Procedure suitable for General Magnetic Particle Inspections. IV. • Ambient conditions. Abrasives 7. 1 However, ISO standards frequently cover the same subject matter but invoke different inspection processes, procedures, and acceptance criteria. It is important that a visual inspection for defects be conducted prior to the start of surface preparation. 3 Pre-loading Workplace Inspection and Blast Site Conditions : This section ensures that the risks associated with the blast are identified and controlled. Abrasive blasting equipment failing during use, resulting in personal injury and/or property damage. Air Compressor BLAST COMPONENTS PARTS REQUIRED List all parts that need to be ordered to maintain a safe and efficient work site OPERATOR SAFETY COMPONENTS 800-999-1881 sales@blastone. Maintain a safe distance from the blasting area to avoid exposure to Health & Environmental Control 1910. Participate in tailgate meeting and JSEA. com CONSUMABLES Coupling Clips Blast Tape Power Ties Containment Garnet Tyvek Blast Couplings Screws Gloves SITE REQUIREMENTS Safety Vest First Aid Fire Industrial Wet Abrasive Blast Cleaning (published March 18, 2016) August 2015 : SSPC-SP CAB-1 Thorough Blast Cleaning of Concrete December 2019 SSPC-SP CAB-2 Intermediate Blast Cleaning of Concrete December 2019 SSPC-SP CAB-3 Brush Blast Cleaning of Concrete December 2019 . Support Personnel for Blasting Operations 1. Inspect the blast nozzle for any damage to the thread or jacket. Abrasives and surface coatings on materials are shattered and pulverized during blasting operations. Inspection Equipment . The abrasive blasting inspection checklist documents a site inspection to ensure worker safety and proper procedures during abrasive blasting operations. 15, Pre-Blast Inspection Surveys. COATING APPLICATION AND CONDITIONS 1. . H . The amount of inspection and the specific inspection checkpoints will vary with the type and size of the coating project. Elcometer 103 Blast Nozzle Gauge; This gauge is designed to measure air pressure in blast and air hoses SSPC-SP 6, Commercial Blast Cleaning SSPC-SP 10, Near-White Metal Blast Cleaning SSPC-SP 5, White Metal Blast Cleaning •Degrees of cleaning depicted for previously painted steel: All of the above, plus SSPC-SP 14, Industrial Blast Cleaning •No photographs available: SSPC-SP 16, Brush-Off Blast Cleaning of Coated and Uncoated d. If any defects are found work will not proceed until repairs made. This procedure must be reviewed by paint inspection services company. Prior to blasting, any weld defects, spatter, pits, crevices, fatigued metal, or sharp angles should be removed by disc grinding or some other mechanical method. J . It requires permits be obtained, blasting records be maintained, a licensed contractor be used, charge intensity be calculated, unfired explosives be checked, warning signals be used, traffic be controlled with flags, areas be demarcated, housekeeping be followed, and any other safety Inspection equipment Blast lights Airblast abrasives Technical manuals Airblast technical manuals Blast machines - blue Blast machines - red Blast & paint helmets and accessories Pipe cleaning equipment Pipe coating equipment Vacuum blast equipment This document outlines a painting inspection report form used to document blasting and painting procedures. Blasting Procedure - Free download as PDF File (. You need to determine the needs of the owner, the skill level of the contractor, study the contract documents, find out the coating systems to be applied. MPI is basically a combination of two NDT methods: Visual inspection and magnetic flux leakage testing. 1 Investigation, Including Photography and Surveying, of the Current Condition of All Facilities Within the Zone of Influence by Blasting. , which will be exposed to sea breeze and corrosive environment for use ABS GUIDANCE NOTES ON THE INSPECTION, MAINTENANCE AND THE APPLICATION OF MARINE COATINGS SYSTEMS vii Introduction The IMO Performance Standards for Protective Coatings (PSPC) are intended to delay the onset of corrosion of the No other person except the blasting crew member will be allowed in the blasted site. K Jun 30, 2018 · beginning immediately after the BLAST SIGNAL until the initiation of the ALL CLEAR SIGNAL. A checklist enables a worker or company to standardise the steps required to perform blasting, which might include pre-blasting safety checks, environmental monitoring, equipment inspections and more. Alternative Cleaning Surface Methods 1. Apply a clear coating to preserve the appearance. This program will provide you with information about how to use blasting equipment in a safe, professional manner. G . In case of blasting with dynamite, the position of all the boreholes to be drilled shall be marked in circles with white paint. Inspection As per approved work procedure, Inspection Test Plan (ITP), referred codes and standard and applicable inspection procedures. 7. rev. Magnetic Particle Inspection (MPI) is one of the most widely used non-destructive inspection methods for locating surface or near-surface defects or flaws in ferromagnetic materials. The purpose of this procedure is to ensure proper safeguards are in place for employees who perform work using high velocity water (hydroblasting). Dec 12, 2014 · the blasting area during detonation and subsequent inspection until the reentry to the area is allowed. 3 If sand blasting or other more extreme means of cleaning is required the client Jun 10, 2024 · Verify that the blast hose is three to four times the size of the nozzle orifice. A complete inspection and testing Employers must protect workers from hazardous dust levels and toxic metals that may be generated from both the blasting material and the underlying substrate and coatings being blasted. Procedure for Detecting Moisture and Oil in Compressed Air . Work related job flowchart 6. The template includes sections for weather conditions, surface temperature, humidity, dew point, batch numbers, required and achieved dry film thicknesses, dates of application, and spaces for inspector Original Procedure for Visual and Optical Inspection was created 8-08-2016 6. The dust test kit can be used in accordance with the recommendations of BS EN ISO 8502-3 either as a pass/fail test or as a permanent record of the presence of dust. pdf), Text File (. Sand Blasting process layout plan 7. Pre-Surface Preparation. Before beginning a blast, the BIC should get all blast crew personnel together to review the plans for security and emergencies in the blast area. Check for visible oil/fuel leaks. • Surface cleanliness. Properly maintain and store all blasting and breathing equipment. This fact sheet provides information on abrasive blasting material, health hazards, and methods to protect workers. Metal Surface Profiles 9. The record of inspection shall be maintained in the registers. Topics include blasting hazards, use of PPE, inspection of blasting equipment, safe operating procedures and cleanup procedures. Interval Between Blasting and Painting 7. i)Dislodgement of rock after immediate Blasting Pre-blast Surveys Policy and Procedure Revised 05/2022 Page 2 of 5 SUBMITTAL OF PRE-BLAST SURVEYS Pre-blast surveys should be submitted within 6 months of the date of the field inspection. Qualification of paint operators: We qualified painters & spray painter in accordance with the tradesman level as blast cleaner, painter, applicator, we train relevant knowledge of paint mixing, paint application, health and safety hazard, coating materials, use of protective equipment. Surface preparation will be done according to Steel Structures Painting Council standards and includes near-white metal blast cleaning. The surface dust test is performed after air blowing on the blast-cleaned surface (SSPC-SP 10, SSPC-SP 5, etc. • Surface profile. Can accurately identify chlorides deposited on a surface by contaminated abrasives during blasting. OSHA’s permissible exposure limit for noise is 90 A-weighted decibels (dBA). The procedure is intended to painting specification and inspection procedure. Safe Work Procedure (SOP) for before, current and after-process activities with hazard identification 5. , number of holes, hole locations, Oct 1, 2020 · Here are some essential tools and important tips that can help with completing quality assurance (QA) of the protective coatings inspection quality control (QC) process -- from inspector training, pre-construction meetings, data sharing and coordination, to final inspection. Note: Blasting Inspections may be initiated as a programmed inspection or an unprogrammed inspection involving an accident, complaint, incident, near-miss or other valid concern. Example of Inspection Daily Checklist . inspection and/or maintenance (see Appendix A for locking out equipment). F . All buildings, houses, structures, public utilities, railways, subways, and roads within the zone of influence by blasting should be investigated in situ, including photography and surveying, and record all information of current conditions of them. Begin the blasting process, moving the nozzle back and forth evenly across the surface of the workpiece to remove contaminants or coatings. ) and is done based on procedure outlined on ISO 8502-3 to ensure all dust and grit being removed from the surface. i)Dislodgement of rock after immediate Blasting during the inspection, and (2) whether additional equipment or supplies are necessary to perform an accurate and thorough inspection. 1 This construction procedure covers the control of materials and the procedure to be followed in the course of surface preparation, painting/coating application, inspection and safety requirements for aboveground piping for Field Surface Facilities Project of Melut Basin Oil Development Project, Sudan. Utilize proper blasting techniques. He will be aware of all sequences of abrasive blasting and coating works including the safety requirements for the respective activity. Knowing the standards are important for any abrasive blaster, and is a necessity for certified blasters. There are certain parameters that must be controlled and monitored during the blasting process such as pressure, nozzle size, climatic conditions, and more. Ensure that the oil level of the compressor is checked in the morning before use and at regular intervals during the day. Form and checklist for sand blasting approval (download here) 2. 4. Eleven quality control inspection procedures are discussed in this chapter: • Presurface preparation inspection. Abrasive blasting procedures typically produce 112 to 119 dBA when air is discharged from the nozzle. It discusses surface preparation through blasting, painting application, inspection standards, and documentation requirements to ensure work is done according to customer specifications. This document outlines procedures for blasting and painting inspection for onshore and offshore fabrication. Paint Manufacturers Specification 3. Surface preparation B. It outlines requirements for personnel qualifications, receiving and handling coating materials, surface preparation including blast cleaning equipment and abrasives, preparation and application of coating materials, inspection and testing, repair of defects, and health and safety. GENERAL - PAINT INSPECTION SERVICES 1. Letterhead application for sand blasting process 3. Dust on blast cleaned surfaces can reduce coating adhesion, leading to premature coating failure and sub-standard coating finish. 3. The blasting operations shall be carried out under the supervision of a responsible authorized blasting engineer. Blasting Foreman DOC NO. 3 Operation Supervisor is responsible for overall operations at site including all stages of inspection that are required to be coordinated with QC Inspector. 6. Procedure for Detecting Chloride Ion in Water. 1. Responsibilities are defined and applicable standards and specifications are referenced to guide the process. txt) or read online for free. SCOPE. The construction contractor & Equipment manufacturer shall provide full details regarding the use of a lower tier subcontractor, location of work, choice of materials and any further information. ABRASIVES SSPC-AB 1 . 5. Abrasive Sizes 8. (e) Pre-Blast Inspection Surveys Any structure not owned or controlled by the project that is within the Blast Design Plan area shall be offered a pre-blast inspection survey in accordance with 527 CMR 1. It details requirements for surface preparation including abrasive material inspection, blast cleaning, and surface profile measurement. Nov 23, 2016 · 2. Photographic Inspection Standards 4. Safety Precautions before Blasting. This document is a pre-inspection checklist for blasting that contains 10 check points to ensure safety. This is a sample MPT procedure and may be required to be modified as per specific requirements. Procedure for Detecting Chlorides and Soluble Salts in Abrasives by . It details requirements for material inspection, surface preparation through blasting, painting application and inspection, handling of painted materials, disposition of inspected materials, repair of damaged coatings, and reporting. May 4, 2020 · The above standards are part of Coating Inspection Procedure & Qualifications. The intent is to provide uniform safety guidelines for all personnel involved in hydroblast activities SSPC-QP 1 Standard Procedure for Evaluating Painting Contractors 9 Single-Componenent Moisture-Cure Weatherable Aliphatic Polyurethane Topcoat, Performance-Bsed SSPC-Paint 38 Standard Procedure for Evaluating Painting Contractors 9 Inspection of Fluorescent Coating Systems SSPC-TU 11 Standard Procedure for Evaluating Painting Contractors This document outlines procedures for blasting and painting aboveground piping. Abrasive Materials This document provides a blasting and painting procedure for structural steel. 1 This painting specification and inspection instruction covers the minimum requirements for shop painting, field painting and repair work at site for the surface preparation and paint application to the Un-buried equipment, piping, steel structures, storage tanks, etc. Design drawings or catalogues for blasting machines 4. PROCEDURE FOR BLASTING AND PAINTING Procedure No. Mar 20, 2023 · Loud noise: Abrasive blasting exposes operators to noise levels that may lead to hearing loss if they do not wear hearing protection. The inspector and company representative must sign off with the date on the completed report. Elcometer 138 Abrasive Soluble Salt Test Kit – ASTM D4940. It covers material control, inspection equipment, blasting and coating equipment, atmospheric conditions, and surface preparation methods. Procedure for Determining Blast Cleaning Air Pressure. the Conductivity Method. When site conditions and blasting procedures indicate that there is the potential for the migration and accumulation of gases, the Contractor should specify information collection activities, modification of blasting procedures, and an action plan in the event of a high reading or alarm. It describes requirements for surface preparation including material inspection, tools and equipment, blast cleaning, and painting. 3) Abrasive Blasting Equipment. Blasting and Cleaning Equipment 10. 0-9. beginning immediately after the BLAST SIGNAL until the initiation of the ALL CLEAR SIGNAL. Components of Coatings 2. Read and understand the manufacturer’s procedures when conducting inspections and maintenance on the blasting equipment. com www. Abrasive blasting hazards Dust hazards . Elcometer 134A Chloride Ion Test Kit for Abrasives; This gauge is designed to measure the orifice size of an abrasive blasting nozzle. Blast Nozzle. Confirm that the nozzle size is appropriate for the job's requirements. The checklist contains 12 items to observe, including verifying that the blasting area is covered and barricaded, operators are using proper protective equipment, blasting equipment is in safe working condition, materials are secured, and This document outlines procedures for blasting and painting inspection for onshore and offshore fabrication projects. 0 Scope 1. The form collects information on the item description, surface condition before and after preparation, paint application techniques used, quality control checks performed, and results. 4 Electric Blasting Cap - A shell containing a charge of detonating compound which is ignited by an electric current from two projecting insulated leg wires. awawzg kefifn dlrggk ersrfff fhgg kbhscg qkasswb aqb zfta gyavji